SUMMARY:

The Project Engineer plays a critical role in AirCorps Aviation’s engineering team, delivering high-quality technical solutions for complex aircraft restoration, fabrication, and build-to-print projects. This position combines strong mechanical and aerospace engineering skills with cross-functional collaboration to support customer projects from concept through completion. Reporting directly to the Engineering Manager, the Project Engineer ensures designs, analyses, and documentation meet the exacting standards of vintage and modern aviation while driving on-time delivery, superior quality, safety, and continuous improvement.

Reports To: Engineering Manager

Full-time Benefit Packages Include:

  • Health Insurance
  • Health Savings Account
  • Retirement Plan
  • Paid Time Off
  • Term Life Insurance

Applicants have rights under Federal Employment Laws:

PROFESSIONAL RESPONSIBILITIES:

Project Execution & Collaboration

  • Partner closely with Fabrication, Restoration, and other internal teams to successfully deliver multi-stage, customer-driven projects.
  • Plan and execute engineering projects, including resource coordination and support for production scheduling.
  • Assess customer-provided design data at project initiation for Build-to-Print initiatives.

Technical Design & Analysis

  • Perform structural, material compatibility, and alternate material analyses to ensure suitability for legacy and custom components.
  • Create detailed mechanical designs with careful consideration of fits, tolerances, materials, and manufacturability.
  • Develop bills of materials using original documentation, engineering judgment, and supplier input to optimize quality and cost.

Process & Documentation

  • Author and maintain process documentation, SOPs, and technical instructions to guide production teams.
  • Support the development and implementation of new processes, products, and continuous improvement initiatives.
  • Efficiently navigate AirCorps’ digital and physical libraries of drawings, manuals, and technical resources.

Quality, Safety & Compliance

  • Maintain rigorous adherence to safety protocols, proper use of PPE, and awareness of safety-sensitive operations.
  • Identify and promptly report potential hazards to people, property, or equipment.
  • Complete and maintain accurate project records, documentation, and quality paperwork.

Customer & Vendor Engagement

  • Provide exceptional communication and service to customers and vendors in support of assigned projects.
  • Evaluate supplier pricing and component options to maximize gross margin and cash flow while preserving quality standards.

Professional Growth & Productivity

  • Work efficiently with minimal supervision while consistently meeting project schedules, budgets, and quality expectations.
  • Adapt flexibly to evolving project requirements and priorities.
  • Proactively seek opportunities to build new skills and contribute to team success.


Qualifications:

  • Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a closely related engineering field (required; ABET-accredited program preferred).
  • 2+ years of hands-on experience in a manufacturing, aerospace, or related technical environment (preferred; entry-level candidates with strong academic projects, internships, or co-op experience will be considered).
  • Strong technical foundation in mechanical design, materials selection, structural analysis, and manufacturing processes.
  • Proficiency with computer-based engineering tools, CAD software (e.g., SolidWorks), and online systems.
  • Excellent organizational, time management, and attention-to-detail skills with a proven ability to meet deadlines.
  • Ability to read, write, and speak English clearly and professionally.
  • Willingness and ability to travel occasionally to support customer projects or supplier visits.
  • Physical capability to lift and move objects up to 50 pounds and work in a mixed office/shop environment.
  • Familiarity with metallurgy, ASME Y14 drafting standards, FAA certification processes, or vintage aircraft restoration is a strong plus.
  • Passion for aviation, historic aircraft, precision manufacturing, or high-quality craftsmanship is highly desirable.

AirCorps Aviation offers a rare opportunity to apply engineering expertise to the preservation and advancement of historic and modern aircraft. Join our dedicated team in Bemidji, Minnesota, where precision engineering meets aviation heritage every day.

Compensation: $34-$45/hr