SUMMARY:
The Manual Machinist is a skilled, hands-on role focused on the precise machining and fabrication of aircraft components using manual machine tools. This position plays a critical role in supporting the Repair Station, Component Shop, and Restoration Shop by producing high-quality, tight-tolerance parts essential for historic aircraft restoration, repair, and fabrication projects. Reporting to the Component Manager, the Manual Machinist will operate a variety of manual equipment including lathes, mills, grinders, and press brakes. The role demands strong mechanical aptitude, exceptional attention to detail, independence, and a commitment to quality craftsmanship while maintaining safety, shop organization, and continuous improvement.
RESPONSIBILITIES:
Manual Machining & Fabrication
- Set up and operate manual lathes, vertical and horizontal mills, surface grinders, press brakes, and other shop equipment with precision and efficiency.
- Machine and fabricate complex parts and assemblies from various metals and materials to exact specifications and tight tolerances.
- Develop custom work-holding solutions and select appropriate cutting tools based on part geometry, material type, and required finishes.
- Accurately read and interpret blueprints, engineering drawings, and manufacturing documentation.
- Use precision measuring instruments (calipers, micrometers, height gauges, indicators, etc.) to inspect in-process and finished parts.
Production & Quality
- Complete projects on time while meeting or exceeding quality standards and specifications.
- Transition efficiently between tasks while maintaining high productivity and minimizing downtime.
- Perform routine preventative maintenance on manual equipment and contribute to overall shop cleanliness and organization.
Teamwork, Safety & Professionalism
- Collaborate effectively within a high-performance team, maintaining a positive attitude and openness to feedback.
- Maintain a safe working environment by following safety protocols, using proper PPE, and proactively identifying hazards.
- Participate in on-the-job training to expand skills and versatility.
- Perform additional duties as assigned to support shop and company objectives.
QUALIFICATIONS:
- Minimum 3 years of professional experience operating manual machine tools (lathes, mills, grinders, etc.).
- Strong proficiency in manual machining techniques and fabrication processes.
- Advanced ability to read and interpret blueprints, technical drawings, and manufacturing paperwork.
- Highly skilled in the use of precision measuring tools and inspection methods.
- Effective oral and written communication skills; ability to read, write, and speak English clearly.
- Demonstrated problem-solving skills and sound decision-making ability.
- Manual dexterity, physical stamina, and visual acuity required for operating equipment and inspecting fine details.
- Capability to lift and move objects up to 50 pounds and work in a shop environment.
- Prior experience with fixture fabrication or aircraft-related machining is preferred.
- Passion for aviation, historic aircraft restoration, precision manufacturing, or high-quality craftsmanship is highly desirable.
This position offers the opportunity to work on unique, challenging projects that preserve aviation history while applying traditional machining expertise in a professional, team-oriented environment.
