ISO 9001:2015 Certified

BUILD-TO-PRINT PART FABRICATION

We Engineer/ Fabricate/ Manufacture the Parts You Need

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CNC Machining

5 Axis, 4 Axis, 3 Axis CNC Machine Centers

Sheet Metal Forming

Elastaforming, Stretchforming, Roll Forming, Brake Forming, Drawforming, Drop Hammering

Tooling Design & Fab

CAD Designed Tooling for Forming or Assemblies

Assembly

Major and Sub Assembly Construction

Special Processes

Heat Treating and Finishes

Engineering

Engineering Services, CAD Modeling, Laser Scanning / Reverse Engineering

Not wanting to be defined only as restorers we have developed our fabrication capabilities and are regularly producing parts for the broader aerospace industry. Our FAA certifications and process management protocols ensure exceptional turn time, competitive pricing and reliable performance of repairs & fabrication. AirCorps is a Certified FAA Repair Station (8ORR202D) with an approved FAA PMA Quality System (PQ04274CE).

Affiliations

Certifications

CAGE CODE: 7PK59

Quick Turn Around

Our team works diligently to ensure timely completion so you receive your part as soon as possible.

No Project Too Big or Small

Our experienced staff and state-of-the-art equipment can handle almost any job you could imagine.

FAA/PMA Quality System

We adhere to all FAA/PMA standards and produce parts of exceptional quality through our approved quality system. (PQ04274CE)

Frequently Asked Questions

Do you only fabricate parts for WWII aircraft?

No, we fabricate and manufacture parts for a large variety of legacy to modern aircraft types.

I have a “certified aircraft” but can not obtain original drawings for a replacement part. Can you help me?

Yes, we can reverse engineer and provide assistance working with the FAA and DER’s to obtain the necessary approved data to fabricate most parts.

How long does it take to get a part reverse engineered and fabricated?

Due to the varying complexity of every part it is something that is quantified in the quoting process.

I have the resources capable to fabricate the part, however, I need reverse engineering services.

We cater to our customers needs and can provide individual services upon request.

Can you manufacture PMA parts that are OEM proprietary?

Yes! We do not use Identicality to obtain PMA on OEM proprietary parts. We use another FAA approved method, referred to as Test & Analysis or Test & Computations; which is sometimes referred to as reverse engineering. The part undergoes studies to understand the part function, application and criticality. In addition we capture all necessary dimensions, features and material characteristics of the OEM part from which we will create our own engineering/ production drawing to manufacture the PMA replacement part.

Downloads

CAPABILITIES

Customers

Contract Manufacturing Services & Solutions Presentation

CNC Machining Capabilities

Sheet Metal Forming Capabilities

Full Capabilities Summary

CONTRACTS & CERTIFICATIONS

Vendors & Customers

Customer Terms & Conditions

Vendor/Supplier Quality Policy Manual

ISO 9001:2015 Certification Doc

Shop Equipment Details

Metal Forming Equipment

SHEET METAL STRETCHER TABLE
300 Ton – 102” x 70”, Stretch forming

1500 TON PRESS
30” x 72” x 6” Rubber Box, Hydroform

460 TON PRESS
24” x 34” x 4” Rubber Box, Hydroform

80 TON PRESS
60” x 12” Table – 48” Slide, Shop Press

55 TON PRESS
36” x 9” Table – 24” Slide, Shop Press

DROP HAMMER
32” x 32” Table, Chambersburg Cecostamp

CNC PRESS BRAKE
35 Ton – 6ft , Acrotech DI-Arco

SHEET METAL SHEARS
48” x 12 Gauge

BOX AND PAN BRAKES

FARNHAM ROLLER
12ft Capacity, Farnham

DIGITAL CONTROL HEAT TREAT OVEN
60” x 60” x 60”, Certified per AMS 2770, Standard, Park Thermal

DIGITAL CONTROL HEAT TREAT OVEN
42” x 24” x 18”, Certified per AMS 2770, Standard, Thermcraft

CAD / CAM Design Software

CAD SOFTWARE
Solid-body CAD Modeling (editable model)
Solidworks 2022

CAM SOFTWARE
Solid-body CAD Modeling (Machine programming)
CAMWorks 2022

Machine Shop Equipment

5 AXIS CNC VERTICAL MILL
XYZ: 30” x 20” x 20”, Haas UMC 750

3 AXIS CNC VERTICAL MILL
XYZ: 30” x 16” x 20”, Haas Super VF-2

3 AXIS CNC VERTICAL MILL
XYZ: 30” x 20” x 20”, Haas VM-2

3 AXIS CNC VERTICAL MILL
XYZ: 40” x 20” x 25”, Haas VF-3

3 AXIS CNC VERTICAL MILL
XYZ: 40” x 26” x 25”, Haas VM-3

3 AXIS CNC LATHE
10” Diameter x 20” Length, Haas SL-20, C axis, Live Tooling

3 AXIS CNC ROUTER
XYZ: 120” x 48” x 10”, Routech Record 220

3 AXIS CNC ROUTER
XYZ: 96” x 48” x 7”, DMS Patriot 4’ x 8’

3 AXIS CNC ROUTER
XYZ: 120” x 60” x 15”, DMS Patriot 5’ x 10’ Plus

VERTICAL MILL
XYZ: 36” x 13” x 20”, Bridgeport

CNC CHUCKER LATHE
6” Diameter x 6” Length, CMS

ENGINE LATHE
15” Diameter x 48” Length, Clausing Colchester 15

Welding

ALUMINUM SPOT WELDING
3/16” 2024-T3 Capacity, Sciaky 90KVA Mil-spec

TIG WELDING
Ferrous & Non-Ferrous AWS D17.1, Miller Aerowave 300 Amp

Inspection

COORDINATE MEASURING MACHINE
XYZ: 20” x 23” x 20”, Hexagon TIGO SF
Hexagon PC-DMIS 2017 software

HAND-HELD 3D SCANNER
Portable 3D laser scanning, (Mesh surface output)
Creaform VXModel software, Creaform Handyscan 700

OPTICAL COMPARATOR
14” Horizontal, American Optical Co.

PROFILOMETER
Surface finish check too

Other / Unique Equipment

IN-HOUSE PAINT BOOTH

INTEGRATED MACHINE TOOL CRIB ORDERING & INVENTORY

FAA REPAIR STATION

ART SERVICES
Custom made placards, decals and name plates

SHEET METAL RACK

Facilities Sq. Ft.

Fabrication shop space: 10,000 sq. ft.